This KW100 laser welding motion control system is an advanced, production-ready solution engineered specifically to drive and regulate automated fiber laser welding equipment. Designed to bridge the gap between hardware and software, this comprehensive control package combines real-time motion control with specialized welding process functions to ensure the structural integrity of complex seams. Built for industrial equipment builders and system integrators, the KW100 delivers stable energy modulation, precision synchronization, and seamless automation deployment across intense manufacturing projects.
Key Specifications:
- Product: Industrial Laser Welding Control Subsystem.
- Model / Series: RayTools KW100 Series.
- Application Type: Integrated Control and Process Management.
- Target Equipment: Automated Welding Benches, Linear Seam Welders, and Dedicated Machine Builders.
- Functionality: Synchronized axis motion control combined with advanced laser process parameter gating.
Features:
- Four-Axis RTCP Control: A standout feature is the RTCP (Rotation Tool Center Point) function, which ensures the laser focus remains on the programmed trajectory during rotation and adjusts energy based on speed/position to solve laser overburning.
- Deep Process Coupling: It achieves high precision through the deep coupling of motion interpolation and the welding process, performing power-position matching calculations 1000 times per second.
- Versatile Platform Support: It offers a standard four-axis linkage + four-station EtherCAT bus control solution, which improves wiring efficiency and supports multi-station auxiliary fixture logic.
- Flexible Hardware Architecture: The system uses the X7S Intelligent Welding Controller, which features a fanless industrial IPC architecture running on a Linux operating system for low power consumption.
- Customization and Development: It supports secondary development, providing configurable interface tools and general PLC program editors to help customers protect their core technologies.
- Smart Component Control: It includes specialized control for swing welding heads (for large gaps) and flexible wire feeding with automatic tracking algorithms to maintain a constant wire direction.
